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Cut a square hole Cut a square hole into the middle of one of your pieces of card stock.
To do this, first cut a hole using a slightly undersized cutter and a slow spindle speed. Drill bits modified for acrylic are available from acrylic distributors. This tool configuration provides more of a scraping action vs. Acrylic is a combustible material and, therefore, the same fire precautions associated with materials such as wood, paper, etc.
When drilling acrylic, it is usually best to use a backup plate, e. It is advisable to leave the paper masking on the acrylic when drilling or when performing any other fabricating operation. Figure 3: A quarter-round cutter. Once you have selected a tap, you can determine the correct drill bit size needed to drill the hole commonly referred to as the tap-drill size. Cup one hand over the wrench and position the tap in the drilled hole Fig.
Today, however, there are additional options, many of which are better suited for hole cutting applications. For example, Quality One Engravers, Rancho Cucamonga, California, offers a specially resharpened drill set for acrylic. For most hole cutting operations, e. To do this, load the tap-drill in the drill press and turn the chuck by hand to thread the hole. As Printed in OctoberVolume 33, No. In addition, it reduces the tendency to cut more material from one side of the hole than the other.
After drilling the fo using the appropriate tap-drill, you can proceed to the threading operation.
WD, available from hardware stores, is also an effective coolant for acrylic. The following discussion lloking this type of hole cutting. For instance, acrylic is popular for both interior and exterior age, including desk nameplates, wall and desk s and directories. There is a correct tap-drill size for each tap size.
Metal coolants can cause blemishes and crazing on the acrylic. Next, select the appropriate tap and attach the tap-wrench.
Drilling acrylic generally requires a bit with a smaller included angle than a standard drill bit, i. A drill press offers you variable spindle speeds and, in general, more control than a hand-held drill in terms of precise hole positioning and repeatability in hole size and placement. Another increasingly popular option for hole cutting acrylic is the use of a helical end mill Fig.
Many engravers find both of these methods to be useful. Before drilling, it is a good idea to visually check the drill bit to make sure it is running true, i.
Stand with the sun behind you and view the projected image on the card stock below! This provides looing necessary strength for making deep cuts in acrylic. Then, fill the hole with a wax stick. One advantage of using an engraving machine is that you are not limited to circular holes. There are two ways in which you can offer acrylic merchandise to your clientele.
Another way to achieve clear holes is to polish them after drilling. This prevents any movement of the material during drilling that could result in a distorted hole, and it also serves as a safety precaution. All Rights Reserved. A drill press or hand-held drill, however, is usually the more common choice.
Try it out Place your second piece of card stock on the ground and hold the piece with holle foil above it foil facing up. In the past, engravers have primarily used half-round cutters. Figure 2 shows a drill bit modified for engraving acrylic as compared to a standard drill bit.
Today, acrylic is being used in the manufacture of everything from ad specialty key tags to high-end corporate plaques and trophies. First, hold the acrylic in a vise or other clamping hoole to prevent it from moving during threading.
If the inner hole surface is smooth and just needs polishing, try using a good grade of flannel and buffing compound.
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